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YOUR PLASTIC INJECTION MOULDING CONSULTANT

I am your independent expert who guides you through the selection of the appropriate
moulding methods and processes. I assist you at the implementation of the processes
with the use of the new moulds. Together we can also come with the solutions
to your technical issues.

I convey the performance analysis and process optimization,
or construct plastic parts and moulds for their production.

HOW CAN I HELP? WHY ME?

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FROM A
CONCEPT TO
THE READY PART

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ENHANCING
THE MACHINE
PARK

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SOLVING
THE TECHNICAL
ISSUES

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OPTIMIZING
THE PRODUCTION
PROCESSES

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ŁUKASZ BIEGA

PLASTIC INJECTION MOULDING
PROCESS SPECIALIST

The manager with the extensive experience in managing
the productions in the companies of automotive
and household appliances industries.

The expert of thermoplastic and thermoset processes
conducted with the injection and pressing methods.

The expertise in joining plastics with the ultrasonic
and hot plate methods.

The enhancement of the product’s aesthetics
with the tampon printing and hot stamping technologies.

The experienced specialist of constructing new moulds
and implementing them in the production.
The supervisor of the production processes on the injection
moulding machines of the top manufacturers,
including: Arburg, Battenfeld, Demag, Engel, Ferromatik,
Krauss Maffei, Negri Bossi.

The advanced practitioner of the managing methods of production,
process maintenance and quality, such as Lean Manufacturing,
5S, SMED, Kanban, PPAP, FMEA, SPC, MSA.

MY DISTINCIVE FEATURES

many years of experience in the injection moulding industry,
over 800 implemented moulds

theoretical and practical knowledge of production processes

experience in managing and optimising production
with the measurable improvement of KPIs

GET IN TOUCH

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The final part is not the art itself
the art is to manufacture it
solidly, economically and fast

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FROM A CONCEPT TO THE READY PART

Are you having a product concept?
Or maybe you just need to produce a specific plastic part?

Sounds great! Still, you are not certain how to start,
how such process should be conducted and how much it may cost.

Leave it to me. I know how to smoothly guide you from your concept
through the optimal, customized production method to the final product.

I help during the whole process or only on the selected phases
of the product manufacturing.

PHASE 1 — what do you want to manufacture?

  • discussing the functionality and the visual characteristics
  • pre-drawing of the product – visual concept for approval
  • selecting the material
  • defining the cost of the production and the investment budget

PHASE 2 – 3D model and prototyping

  • creating the 3D model and having the project approved
  • 3D printing of the prototype – the evaluation of its appearance
    and measurements, testing whether all the parts match
  • evaluating the functionality of the applied methods

PHASE 3 – design and construction of the mould

  • preparing the mould specification
  • designing the mould
  • assisting in the selection of the appropriate mould manufacturer
    (ie. tool shop)
  • supervising the construction process
  • commissioning of the constructed mould

PHASE 4 – production process

  • assisting in the selection of the part’s manufacturer or the appropriate machines
    for your own production
  • sample injection and the evaluation whether the mould has been manufactured promptly
  • adjusting the mould, if needed
  • supervising the production
  • commissioning the manufactured product

LEARN MORE

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ENHANCING THE MACHINE PARK

Are you planning a purchase of the new injection moulding machines
or the machines to enhance the production process?

Have you already got the machine park, but need
to implement the new injection moulds?

Employ the professional needs analysis and the assistance
in the selection of the appropriate machines,
or order a mould project with the supervision of its construction.

MODERNISATION AND EXTENSION

  • preparing the specifications of the machines
  • selecting the peripherals
  • defining the demand for facilities
    (such as electricity, cooling power or suppressed air)
  • defining the costs of the machines
  • preparing the investment budget

IMPLEMENTING NEW TECHNOLOGIES

  • ultrasonic welding
  • tampon printing
  • hot stamping

ENHANCEMENT OF THE PROCESS

  • specifying the technical condition of the existing machine park
  • implementing the process maintenance procedures

LEARN MORE

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SOLVING THE TECHNICAL ISSUES
OF PRODUCTION PROCESSES

Have you encountered a manufacturing issue and got stuck on it?

Are there any emergency technical issues and the deadline is approaching?
Or would you like to organise the training for your employees
to avoid such situations in the future?

Together we can find the effective solutions of the production issues,
optimise the moulds constructions and train your employees.

TECHNOLOGICAL ISSUES

  • examining the technological issues
  • indicating the solutions
  • trainings for your employees

TECHNICAL ISSUES

  • evaluating the technical condition of the injection moulds
  • assisting in need of fixes of the injection moulds:
    specifying the scope of fixes, their costs, tool shop
    and supervising the process

LEARN MORE

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OPTIMIZING THE PRODUCTION PROCESSES

Would you like to manufacture faster and more economically?
Are you awaiting the audit of the key client?

I conduct the process analysis based on your company’s data
or my own examination of this process (the internal audit).
Such procedures reveal the areas to be improved and allow
the implementation of the KPIs.

I indicate the cost-effective solutions based on the enhanced
production and exchange performance.

I also administer the comprehensive handling of the effective
production process and the implementation of the production effectiveness
monitor tools.

PERFORMANCE

  • increasing the quantity of the manufactured parts
  • reducing wastes
  • eliminating downtimes

SUPERVISION

  • implementing new methods of controlling the production process
  • mapping the processes

STANDARDS

  • developing the production documentation
  • developing the production maintenance documentation
    (for the ISO or the clients’ audits)

COSTS

  • assessing the cost-effectiveness of the production processes
  • investigating the opportunities for savings
  • trainings in the production management

LEARN MORE

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CONTACT

ul. Stanisławowska 63A/15
54-611 Wrocław

NIP 684-230-83-51

WOULD YOU LIKE TO TALK OR SEND THE OFFER REQUEST?

Discuss our cooperation and let me prepare the quotation for your company.

Call me, use the contact form, or e-mail kontakt@iplast.com

CALL IPLAST +48 608 518 675